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Sri Bhavani Castings Ltd.

 

Sri Bhavani Castings Limited is an ISO/TS16949 9001:2008 certified company. We are the manufactures of automobile spare parts in Kakinada, India.

 

  

 

 

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Foundry 

Predominantly Grey and SG iron castings are produced in weight range from 0.5 kg to 75 kgs conforming to various DIN standards. Duplex Process of melting and refining using Cupola and Induction furnace is employed. Green sand moulds are prepared with mechanized sand plant and simultaneous jolt squeeze moulding machines.
 
Furnace & Pouring :

Transferred to induction furnace, quality is checked with the help of spectrometer. Liquid metal of right quality is tapped, transferred and poured into moulds kept ready using pouring ladles & mono rails.
     
 
Sand Plant & Moulding Line :


Fully Mechanised Sand Plant with high production intensive mixer delivers green sand to moulding machines. Moulds are prepared using pneumatic SJS moulding machines.
 
Fettling & Grinding :

Castings cleaned from knockout machines are inspected, shotblasted by double door 72" dia turntable in a stream of steel shots and finally ground to remove extra material.
 
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Machine Shop

Castings produced in the foundry are machined with the help of CNC, VMC, GPM and SPMs. Dynamic Balancing Machines capable of balancing clutch plates and brake drums weight ranging from 1 kg to 120 kgs are used. Surface grinding and Burnishing to get a surface roughness upto 15 microns CLA is employed.
Pattern Shop: 
Araldite and metallic patterns adoptable to machine moulding are prepared in-house using CNC and VMC machines.
 
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Quality Assurance

Spectrometer and Carbon equivalent meters are used for control of liquid metal analysis and quality of raw material. Universal testingmachine, Optical Brinell hardness tester are employed to test mechanical properties and Metallurgical microscope for analysing microstructures. 

Sand Testing Lab :
To monitor the health of the moulding sand, properties like  active clay,  loss  on ignition volatile matter, green compression, Splitting and Shatter  tests are  conducted  apart from sieve analysis of sands.
Spectrometer: 
With Iron and Copper based channels, the instrument gives quick and reliable analysis.

Metallographic Lab :
Microscopic studies to find out the matrices of metals and other influencing phases.
Physical Lab :
Universal tensile testing machine together with hardness testers to check the properties conforming to various Indian & International standard grades of castings.

 

Final Inspection : 
Final Inspection is carried out as per specifications of customers with required gauges and instruments by quality assurance department.

 

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Our Late Chairman
Sri KVR Choudary

 Parent Co. [SRMT Ltd.] 

Sri Bhavani Castings Limited (SBCL) is an associate company of the larger conglomerate, Sri Ramadas Motor Transport (SRMT), a multi-faceted organisation with varied interests in the high profile areas of Manufacturing, Services and Trading lines. Founded way back in 1944, SRMT has grown in to a commendable & commanding presence as a giant industrial house. The company's enormous industrial reputation is built on excellence, planning, teamwork, dedication and commitment to modern technology. With a turnover of over Rs. 200 crores, SRMT stand valiantly as a force to reckon with in an entire cross spectrum of Categories: 

 

 
Our Associated Companies :

Sri Ramadas Motor Transport Ltd. 
Sri Gopal Automotive Ltd. 
Sri Aruna Auto Service Ltd. 
Sri K V R Forgings Ltd. 
Sri Vijaya Engine Valves Ltd. 
Sri Gopal Auto Industries Ltd.
Sri Jaya Industries


Over the years with a principle drive to be self-sufficient, SRMT has worked on backward integration. Thus, of the many associate companies, SBCL has been the foundry wing of the group.
 
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SBCL Background

Sri Bhavani Castings Ltd. is an ISO 9001:2000 accredited company, extensively engaged in the manufacture of high quality SG and FG cast iron components. With its track record spanning 31 years, the company has grown and equipped with modern equipment.

S B C L is situated on the East Coast of India, 160 KM away from Vizag (the nearest airport & seaport). It is well connected by National Highway road. 

Distance to other major cities:

Delhi Mumbai Kolkata Chennai
1848 km 1234 km 1028 km 684 km

Our Milestones

 1970's -
  • Production started in September 1974 with Grey cast iron and Malleable iron castings.
1980's -
  • Mains Frequency Induction Furnace replaced Oil Fired Rotary Furnace.
  • Spheroidal Graphite Iron replaced ferritic malleable iron.
1990's -
  • Introduction of duplex melting by using divided blast cupola.
  • Mechanisation of foundry with fully automated sand plant, mould handling system, monorail pouring system,
  • In the year 1999, the company was accredited with ISO-9002 certification by DNV, Norway.
2000's -
  • Introduction of SPM's for the machining of brake drums.
  • Installed one medium frequency induction furnace.
  • Installed one spectrometer for the close control of melt composition.
  • Established quality assurance department with modern testing facilities. Like surface roughness tester, digital height guage, optical Brinell hardness tester.
  • Upgradation to ISO:9001-2000 in July 2003.
2005 -
  • Equipped with CNC and VMC machines.

 

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